Ukubuka Okusheshayo Kwezimiso Ze-Brazing: Kungani I-High-I-Frequency Induction Brazing Ithembekile?
Ngaphambi kokuxoxa ngokukhethwa kwendawo yokusebenzela, ake sibuyekeze kafushane isimiso sokusebenza sokubopha.
I-Brazing iyinqubo esebenzisa i-solder encibilikisiwe (i-electrode noma intambo) ukuze ihlanganise izinto eziyisisekelo ezimbili noma ngaphezulu zibe iyunithi eyodwa ngaphansi kwezinga lokushisa eliphezulu noma ingcindezi ephezulu. -Izisetshenziswa ze-brazing ze-frequency induction brazing zisebenzisa ukushisa okubanjisiwe okukhiqizwa{2}}imvamisa yamanje ukuze kushisise ngokushesha indawo yokushisela.
Isibonelo Sokusebenza: Ebhodweni lensimbi engagqwali, ipuleti le-aluminium noma into yokushisisa ye-aluminium yokusabalalisa ukushisa iboshelwa emzimbeni webhodwe ngesinyathelo esisodwa. Ngaphansi kwengcindezi, ukushisa kwe-induction kufinyelela uxhumano oluqinile, oluvaliwe.
Le nqubo ihlanganisa ukushisisa okusheshayo, indawo encane yokushisa-ethintekile, nokufaneleka kokukhiqizwa ngobuningi, okuyenza ibe ukukhetha okuhle embonini yokukhiqiza izinto zikagesi zasekhaya.
Ithebula lokuqhathanisa: 2-Station vs 3-Station vs 4-Station vs 6-Station
-Ukuqhathaniswa Kwesiteshi Somshini Wokungenisa Imvamisa Okujwayelekile Okuphezulu
| Isici sokuqhathanisa | ⚙️ 2-Isiteshi | 🔧 3-Isiteshi | 🏭 4-Isiteshi | 🚀 6-Isiteshi |
|---|---|---|---|---|
| Ukusebenza Okujwayelekile | Phansi (~1-2 ama-pcs/min) |
Maphakathi (~3 ama-pcs/min, 20s/pc) |
Okumaphakathi-Phezulu (30% -50% ngaphezu kweziteshi ezi-3) |
Phezulu (2-4 ama-pcs/min, u-opharetha oyedwa) |
| Ukugeleza Kwenqubo Okujwayelekile | I-Brazing → Iyalayisha/Iyalayishwa | Layisha → Braze → Cool | Shisisa ngaphambilini → Braze → Bamba → Layisha/Layisha | Shisisa kuqala → Ukushisa → Bamba → Kupholile → Kupholile → Layisha/Layisha |
| Ukuzinza Kwekhwalithi | Kuhle (Akukho ukubamba, ingozi yokuguqulwa) |
Kuhle (Ifanele izidingo ezijwayelekile) |
Kuhle (Ukubamba kwehlisa ingcindezi) |
Kuhle kakhulu (Bamba + ukupholisa okukabili, ingcindezi encane) |
| Izici zokucushwa | Ukunikezwa kwamandla okukodwa, kulula | Ukunikezwa kwamandla okukodwa, kuyavumelana nezimo | Ukunikezwa kwamandla okukodwa okujwayelekile, kuhlangene | I-Premium: ugesi okabili ongu-70KW, ukushintshwa{1}}okuzenzakalelayo, ukwahlukanisa ukushisa kuqala/ukushisa |
| Ukusebenza | 1 opharetha, elula | Umsebenzisi ongu-1, ovumelana nezimo | 1 opharetha, abanye abahamba ngezinyawo | Umsebenzisi ongu-1, isiteshi esigxilile, umfutho wezisebenzi ophansi |
| I-Die Shintsha Kalula | Kulula, kuyashesha | Kulula nje | Okulingene, kudinga ukulungiswa | I-PLC + isikrini sokuthinta, ushintsho olusheshayo lokufa |
| 24/7 Ukusebenza Okuqhubekayo | Ayifanelekile | Ngokuncane kungenzeka | Yebo | Idizayinelwe ukukhiqizwa ngobuningi, ukuzinza okuphezulu |
Umhlahlandlela Wokukhetha Okusheshayo Wamakhasimende
Sebenzisa lo mhlahlandlela olula ngezansi kwethebula lokuqhathanisa ukuze usize amakhasimende enze isinqumo esisheshayo:
| Isidingo Esiyinhloko Sekhasimende | Isiteshi Esinconyiwe | Kungani? (Umusho owodwa) |
|---|---|---|
| Iqala nje, isabelomali esiqinile | 2-Isiteshi | Umgoqo wokungena ophansi kakhulu - qalisa, bese uthuthukisa kamuva. |
| Inani lemali, osayizi benqwaba abaphakathi | 3-Isiteshi | Imizuzwana engu-20 ucezu ngalunye - lusebenza kahle futhi luyathengeka. Isinyathelo{2}}sokuzikhethela ezimbonini eziningi ezincane. |
| Ikhwalithi ibalulekile, amasayizi amaqoqo amakhulu | 4-Isiteshi | Ingeza isiteshi "sokubambisa ingcindezi" - ukuwohloka okuncane, ikhwalithi engaguquki. |
| Ukukhiqizwa okuningi, ukusebenza kahle okuphezulu kanye nezindleko zamandla aphansi | 6-Isiteshi | Isinqumo esiphezulu. Izindleko zangaphambili eziphezulu, kodwa-ukusebenza komsebenzisi oyedwa,{2}}ukushintsha amandla kagesi{2}}konga ugesi, namandla angu-24/7 asho inani eliphansi{5}}elilonke lesikhathi eside. Izikhokhela yona ezinyangeni eziyisi-6-12. |
| -inhlanganisela ephezulu, izinguquko ezivamile zokufa | 6-Isiteshi | I-PLC + isilawuli sesikrini sokuthinta sinikezela ngoshintsho lokufa olusheshayo - olulungele imigqa yemikhiqizo eyahlukene. |
Isifinyezo: Hhayi "Okungcono Kakhulu" - Kuphela "Okufanele Kakhulu"
2-Isiteshi: Inketho yezinga lokungena, ilungele ukukhiqizwa kwesilingo
3-Isiteshi: Inani elingcono kakhulu lemali, lilungele amaqoqo aphakathi nendawo
4-Isiteshi: Indawo emnandi phakathi kwekhwalithi nokusebenza kahle
6-Isiteshi: Inketho efanele yokukhiqiza okukhulu
Iseluleko esisodwa-somusho: Uma okukhiphayo kwakho kwanyanga zonke kungaphansi kwezingcezu ezingu-5,000, umshini weziteshi ezi-3 wanele. Uma idlula izingcezu ze-20,000 ngenyanga, hamba ngqo emshinini we-6-station - ukonga ugesi kanye nokukhishwa okwengeziwe kuzofaka umehluko wamanani phakathi nengxenye yonyaka.
